Wiring & Protection

Connectors, strings, fuses, surge protection, earthing and arc faults on the DC side.

6 in-depth guides

Rodent, Monkey and Bird Damage to Solar Cables: Prevention and Repair
Wiring & Protection

Rodent, Monkey and Bird Damage to Solar Cables: Prevention and Repair

How rats, squirrels, monkeys and pigeons damage rooftop solar systems in India, the faults they cause, and proven prevention methods — conduit, cable trays, mesh skirts and bird deterrents — plus safe repair of chewed cables.

·8 min read
DC Arc Faults in Solar Systems: Warning Signs, Detection and Prevention
Wiring & Protection

DC Arc Faults in Solar Systems: Warning Signs, Detection and Prevention

What DC arcs are, why they're more dangerous than AC arcs, the difference between series and parallel arcs, how arc fault detection (AFCI) works in inverters, and the installation practices that prevent arcing.

·8 min read
Solar Earthing and Lightning Protection: Common Mistakes and How to Fix Them
Wiring & Protection

Solar Earthing and Lightning Protection: Common Mistakes and How to Fix Them

The earthing and lightning protection mistakes most often found on Indian solar rooftops — unbonded frames, shared or high-resistance earth pits, long SPD leads, missing separation distances — and how to correct each one.

·8 min read
Blown DC Fuses and Failed Surge Protection Devices in Solar Combiner Boxes
Wiring & Protection

Blown DC Fuses and Failed Surge Protection Devices in Solar Combiner Boxes

Why string fuses blow and SPDs fail in solar DC combiner boxes, how to size gPV fuses correctly, how to read SPD status indicators, and how to replace both safely without creating new problems.

·8 min read
How to Test a Solar String with a Multimeter: Voc, Isc, Polarity and Insulation Checks
Wiring & Protection

How to Test a Solar String with a Multimeter: Voc, Isc, Polarity and Insulation Checks

A safe, step-by-step method for testing solar PV strings — calculating expected Voc for temperature, checking polarity, measuring current with a DC clamp, comparing strings and recording results like a professional.

·8 min read
MC4 Connector Failures: Why They Melt and How to Crimp Them Correctly
Wiring & Protection

MC4 Connector Failures: Why They Melt and How to Crimp Them Correctly

Why MC4-type solar connectors overheat, melt and let water in — cross-mating, poor crimping, loose nuts and strain — plus a step-by-step guide to correct assembly, testing and replacement.

·8 min read